Anderson Roofing

Roofing Systems Detail

Low-slope Roofing Types

Built-up Roof Membranes: Built up roof membranes, referred to by the acronym BUR, have been in use in the U.S. for more than 100 years. These roof systems are commonly referred to as “tar and gravel” roofs. BUR systems generally are composed of alternating layers of bitumen and reinforcing fabrics that create a finished membrane. The number of plies in a cross section is the number of plies on a roof: The term “four plies” denotes a four ply roof membrane construction. Sometimes, a base sheet, used as the bottommost ply, is mechanically fastened. Built up roofs generally are considered to be fully adhered if applied directly to roof decks or insulation.

The reinforcing fabrics also are called roofing felts or ply sheets. Roofing felts are reinforced with either glass-fiber mats or organic mats. Felts are produced in a standard width of 36 inches and metric width of about one meter.

The bitumen typically used in BUR roof systems is asphalt, coal tar or cold-applied adhesive. The asphalt or coal tar is heated in a kettle or tanker and then applied by mop or mechanical spreader. Asphalt is a petroleum product refined from crude oil; coal tar is derived from the distillation of coal. Cold-applied adhesives typically are solvent-based asphalts that don’t have to be heated in a kettle or tanker.

Surfacings for built up roof systems include aggregate (such as gravel, slag or mineral granules), glass-fiber or mineral surfaced cap sheets, hot asphalt mopped over the entire surface, aluminum coatings or elastomeric coatings.

Polymer-modified Bitumen or Modified Bitumen (MB) Sheet Membranes: MB was developed in Europe in the early 1960s and have been in use in the U.S. since the mid 1970s. Polymer-modified roof membranes are composed of reinforcing fabrics that serve as carriers for the hot polymer-modified bitumen as it is manufactured into a roll material. MB roof system membranes are composed of multiple layers, much like BUR membranes. MB roof systems typically are installed as a two-ply system and almost always are fully adhered.

Generally, APP modifiers impart a “plasticized” quality to asphalt, and SBS modifiers impart a “rubberized” quality to asphalt. MB membranes and EPDM, a thermoset membrane, often are confused by consumers because of colloquialisms used by roofing contractors. MB and EPDM membranes are sometimes called “rubber roofs.”

Single-ply Membranes: Single-ply membranes are factory-manufactured sheet membranes. They generally are categorized as either thermoplastic or thermoset. Thermoplastic materials can be repeatedly softened when heated and hardened when cooled. Thermoset materials solidify, or “set,” irreversibly after heating. Single ply membranes commonly are referred to by their chemical acronyms, such as ethylene propylene diene monomer (EPDM).

Single-ply embranes can be installed fully adhered, mechanically attached or held down with ballast. Most single-ply roof systems do not receive surfacings.

In many instances, a combination of attachment methods are used to secure a roof system. For instance, an insulation may be mechanically attached to the substrate with the roof membrane fully adhered to the insulation.

Steep-slope Roofing Types

Asphalt Shingles: Asphalt shingles are composed of: a base material, either organic felt or glass-fiber mat, that provides support for the weather-resistant components and gives a shingle strength; asphalt and fillers; and surfacing material, generally in the form of mineral granules, that provide protection from impact, UV degradation and improves fire resistance.

The most common form of asphalt shingles are strip shingles. They are rectangular, the most prevalent size being 12 inches wide by 36 inches long. Metric shingles are 13-1/4 inches by 39-3/8 inches. Strip shingles most frequently have three tabs that are exposed along the length of the shingle for visual effect and are called 3 tab strip shingles.

Clay and Concrete Tiles: Clay tile is produced by baking molded clay into tile. The density of the clay is determined by the length of time and temperature at which it is heated. Tiles may be glazed and also may have surface texture treatments applied. As a result, there are a wide variety of tile profiles, styles, finishes and colors available. In addition, each tile may have separate field, ridge, hip, gable and terminal tiles of various shapes. Installation methods depend on the nature of the tile being installed; that is, whether it is two piece, one piece, interlocking or flat.

Concrete tiles are made of portland cement, sand and water in varying proportions. The material is mixed and extruded on molds under high pressure. The exposed surface of a tile may be finished with cementitious material colored with synthetic oxide additives. They generally have lugs on their undersides for anchoring to batten strips. There are additional waterlocks or interlocking ribs on the longitudinal edges that impede movement and prevent water infiltration.

Metal Roof Systems for Steep-slope Applications: There are three general categories of metal roof systems used for steep-slope roofing applications: architectural metal panel, structural metal panel and metal shingle/shingle panels. Generally, architectural metal panel roof systems are watershedding and are intended for use on steep slope roofs. Structural metal panel roof systems are used on low and steep slope roofs. Structural metal panel roof systems can be used on low slope roofs because of their hydrostatic, or water barrier, characteristics.

Because architectural metal panel roof systems typically are designed to be used on steep slopes that will shed water rapidly over the metal panels’ surface, the seams typically are not watertight. Many architectural metal roof systems are well suited for use on roof slopes of 3 inches per foot (14 degrees) or greater.